Ford CKD Assembly Plant in Cambodia case free rollers Brake roller tester Dual plates side slip Speedometer tester

A Ford Motor Company assembly plant in Cambodia, specializing in the local assembly of vehicles from CKD kits, sought to establish a robust final quality and safety inspection gate for its production line. Needing a solution that fit their specific facility layout and production requirements, they partnered with Cartesykj. The project resulted in the successful installation of a fully customized inspection line, culminating in a highly satisfied client who has committed to using Cartesykj for future projects.

For any vehicle assembly plant, the final inspection gate is a critical checkpoint to ensure that every vehicle rolling off the line meets stringent global safety and quality standards before reaching the customer. The client's challenge was twofold. Firstly, they required a comprehensive inspection system that could verify key safety metrics, including braking performance, wheel alignment, and speedometer accuracy. Secondly, as a facility with existing space and infrastructure constraints, they needed a solution that was not an off-the-shelf product but could be customized to their specific operational flow and technical specifications. A standard solution would not suffice; they needed a partner capable of engineering a non-standard line tailored to their unique environment.

Cartesykj engineered and supplied a bespoke pre-delivery inspection line designed specifically for the client's needs. The core of this solution included a suite of precision non-standard customized equipment:

• Brake Test Tester: To accurately measure the braking efficiency and balance of each newly assembled vehicle, ensuring it meets Ford's global safety standards.
• Free Roller (8 Rollers): This system allows for easy and safe positioning of the vehicle during testing and is essential for the operation of the brake tester and speedometer test.
• Dual Plates Side Slip Tester: To check the wheel alignment and toe-in angles, identifying any misalignment that could lead to unsafe handling or premature tire wear.
• Speedometer Tester: To verify the accuracy of the vehicle's speedometer calibration, a critical legal and functional requirement.

The success of this project was rooted in exceptional collaboration. Following Cartesykj's detailed technical guidance, the client's team expertly prepared the foundation and infrastructure at their facility. This proactive preparation, based on Cartesykj's specifications, set the stage for a seamless installation phase. Cartesykj engineers then arrived on-site to lead the installation, calibration, and commissioning of all equipment. The entire process was remarkably smooth, with the project completed efficiently and without major issues, a testament to the clear communication and precise planning from both sides.

The customized inspection line is now fully operational, serving as the final quality gate for every vehicle produced at the plant. The client expressed profound satisfaction with both the advanced equipment and the professional service provided by the Cartesykj team.

Impressed by the partnership and the performance of the equipment, the client has explicitly stated that they will continue to specify the Cartesykj brand for all future vehicle inspection station projects planned across Cambodia. This project not only solidifies Cartesykj's footprint in the Southeast Asian automotive manufacturing sector but also establishes a powerful model for successful client-contractor collaboration in technically complex environments.